The automatic welding process starts with the creation of a control program and a suitable holder for mounting the welded element on the table. After programming the robot, the operator places the welded element in the welding cell and closes the welding cell door. The robot joins the elements together with great accuracy.

MIG/MAG (Metal Inert Gas / Metal Active Gas) – welding is a method of welding with a consumable electrode in an inert gas shield (MIG 131) or in an active gas shield (MAG 135), in which an electric arc glows between the electrode (as a wire) and the material being welded. This method is designed for the fusion of most materials (the appropriate electrode wire and shielding gas must be chosen).

TIG welding (Tungsten Inert Gas) – is a method of welding with an inert gas shielded tungsten electrode (argon, helium) in which an electric arc glows between the electrode and the material being welded. This method is designed for welding all types of steel (especially high-alloy steels and non-ferrous metals).

Linear welding – the joining of elements is carried out on welders equipped with disc electrodes. The connection is obtained along the line, which consists of two overlapping spot welds. The welding speed is in the range of 0.5 -3 m/min. This technology works well for joining carbon steels, alloy steels and non-ferrous metals.

Spot welding – joining elements in separate places (points). It consists in pressing the elements to each other by the welding electrodes, which heat the element in the place of joining, creating a liquid core of the weld. After the nucleus of the weld becomes solid, a uniform joint is formed.

We use it for welding:

Resistance spot welding machine with vertical pressure ASPA ZPb – 6 – table welding machine, designed for spot welding of small parts. It is equipped with a vertical pneumatic pressure system, which allows to obtain high quality welds. The small overhang and arm span makes the device obtain a significant welding current.

CEMSA MRT 450 70 AP/VENT linear welding machine – designed for cross-over linear welding. It is ideal for welding ventilation ducts, smoke ducts, various types of tanks, etc. It enables welding of large diameters. It has an adjustment of the rotational speed of the disc electrodes and clamping force. Designed for continuous or “overlap” welding.

Rivet fixing – in a drilled hole in the elements to be joined, a suitable length of rivet is mounted. The protruding mandrel is placed in the riveting die, which causes the rivet to swell, creating a cap that prevents the rivet from sliding and escaping from the hole, thus creating an inseparable connection of the elements.

Rivet nuts mounting – the mounting consists of screwing in the threaded pin from the flange side. Then the riveted nut is placed in the hole and pressed down with a riveting iron. By the return movement of the shank, the material is cracked. The mandrel is then removed by unscrewing.

For riveting we use:

Pneumatic riveting machine for rivets – this device is designed for heavy industrial work. Thanks to its replaceable tip, it enables the assembly of rivets with a diameter of 2.4 – 6.4 mm. The riveting machine is equipped with a system for sucking off the remains of broken rivets. The appropriate force allows one rivet to break off each rivet in one cycle.

Pneumatic riveting machine for rivet nuts – a device designed for mounting rivet nuts of any material. Its biggest advantages are: wide range of applications and simple and quick shank replacement, which translates into high performance.