COOPERATION

AUTOMATIC BENDING

Fully automated sheet metal bending process as an alternative to traditional edge bending.

The first stage of automatic bending is to program the bending centre for the process. Once the appropriate material is given and the program is started, the bending is fully automatic until the desired shape is achieved. The finished product is fed through a feeder at the end of the production line.

We use automatic bending:

The Salvagnini p4xe – 3125 -automatic bending centre is designed for automatic sheet metal bending. Due to the automatic change-over, the machine has a high capacity. Salvagnini p4xe – 3125 also allows the production of customized solutions.

Automatic bending centre Salvagnini p4xe – 3125

THICKNESS 3 mm / black steel*
2 mm / chromonickel*
4 mm / aluminium*
LENGTH 330 – 3100 mm*
WIDTH 155 – 1524 mm*
MAX. DIAGONAL 3500 mm

*Dependent on the detail

COOPERATION

BENDING

It is a kind of material processing technology consisting of permanent change of curvature of a workpiece.

After programming the bending press, the operator places the sheet metal from which the element is formed on a special die. Pressing the stamp on the material causes the expected change of shape. In the case of the automatic process, the operator is replaced by a robot, which feeds and holds the material during bending and precisely places the product in the desired place.

We use edge bending:

The AMADA ASTRO 100 NT – cell is used for fully automatic bending. It is equipped with two robots and a servohydraulic bending press with a bending length of 3000 mm and maximum pressure of 100 tons.

The GASPARINI cell – is equipped with one robot. Maximum bending length is 1.3 m. The maximum pressure is 45 tons.

GASPARINI press brakesI – numerically programmed hydraulic presses with a maximum working length of 2.5 m and 1.6 m and a maximum pressure of 75 tons.

BYSTRONIC servo-electric presses – a press with a maximum pressure of 80 tons and a maximum bending length of 2 m.

AMADA ASTRO 100 NT for automatic bending with a servohydraulic press brake with a bending length of 3000 mm and a pressure of 100 tons (2 robots)
GASPARINI’S CELL Robotized with a bending length of 1.25 m and a pressure of 25 tons (1 robot)
GASPARINI PRESS BRAKES numerical, hydraulic:

with a maximum working length of 2.5 m and a maximum pressure of 75 t

with a maximum working length of 1.6 m and a maximum pressure of 40 t

with a maximum working length of 1.25 m and a maximum pressure of 25 t

BYSTRONIC SERVO PRESSES with a bend length of 2 m and a pressure of 80 tons (2 pieces)

COOPERATION

DEEP DRAWING

It is a technological process of plastic processing of metal sheets, which involves cutting and shaping small objects with regard to their width and length.

During the extrusion process, under the action of the stamp, the material is plasticized. The flat product is transformed into a three-dimensional coating, which cannot be spread on the surface.

We use it for pressing:

OMERA I hydraulic press -numerically controlled press with 250 tons of pressure. The maximum force of the pressing pad is 160 tons. The working area is 1000 x 800 mm.

Hydraulic press OMERA II – numerically controlled press with a maximum pressing force of 80 tons and a maximum pressing pad force of 30 tons. The working area is 600 x 450 mm.

PARAMETERS OMERA I OMERA II
MAXIMUM CONTACT FORCE 250 tonnes 80 tonnes
MAXIMUM CUSHION STRENGTH 160 tonnes 30 tonnes
WORK SURFACE 1000 x 800 mm 600 x 450 mm

COOPERATION

SPINNING

It is a type of sheet metal forming using tools, which utilize materials’ susceptibility to deformation.

The shaping of the sheet metal is carried out using special rollers for spinning. During the process there is no interruption of material continuity. As a result of material processing, the resulting product is a thin-walled rotary block.

We’re using it for fiction:

CNC ZENN 800 – numerically controlled spinning machine, enables spinning out elements with a maximum diameter of 800 mm. Maximum material thickness is 2 mm.

TECHNICAL DATA

MAXIMUM DIAMETER OF THE SPINDLE 800 mm
MAXIMUM MATERIAL THICKNESS 2 mm